MANUFACTURING
Biogen has extensive 35,000 sq/ft manufacturing space, ISO-9002 certified capabilities dedicated to the fabrication of our Biomass Gasification Solutions. In addition to our in-house fabrication solutions we have strategic supplier alliances in the USA which provide us lead-time and technical advantages. We currently manufacture customized precision machine work, biomass gasifiers’, conveyors, vertical biomass dryers, stainless steel tube and precision cutting for stainless steel.
Biogen offers diversified manufacturing services to meet the ever-changing demands of our customers in the following manufacturing areas:
- Complete System Assembly
- Supply Chain/Procurement/DFM
- Precision Sheet Metal Fabrication
- Precision Machining · Precision Welding
- Electro-Mechanical Assembly
- System Design, EPC and on-site installation support
- On-going spare parts and service and operational maintenance available by contract
- Quality Control
- Engineering support
- Prototype Services
Biogen is strategically partnered with the finest Design, Fabrication and EPC partners to provide turnkey service. Our team is capable of supplying Biomass to Energy Facilities utilizing Biogen designed solutions.
From Biomass Gasification to site Engineering, Construction and turn-key projects, complying with your local regulations. Our "critical to quality suppliers" support us in our mission for delivering the highest-quality products on time, within budget that exceeds our customer's expectations.
Although we are mainly a "build to print" fabricator, we aid our customers in "design for manufacturability." Teamwork: Engineering Support.
Our Engineering Group supports all phases of the manufacturing process- from the conceptual phase of product development through prototype and production, to ensure the lowest cost design and greatest accuracy for our customers.
Cost Reduction + Improved Quality = Design for Manufacturability
We constantly look to deploy the most advanced software in the industry. Our in-house CAD software allows us to directly generate CNC programs from engineering model files, reducing the risk of error and shortening the manufacturing cycle time.
CAD Systems In-House:
- ·Simulation Tools and Stress Analysis
- Autodesk Inventor Pro
- Solidworks ·AutoCAD
Biogen has the latest machining technology to deliver parts with exceptional quality, on time and within our customer's budget.
We have years of experience in precision close tolerance milling and turning of small to medium size parts, ranging in a wide assortment of materials. We employ the latest cutting edge milling and turning equipment in the industry, thereby allowing for efficient manufacturing that drives customer success.
Our machining work is backed by extensive personnel knowledge and experience coupled with an industry best CAD system, Hexagon to ensure we meet our customers’ needs.
Highlights
- Four axis vertical CNC milling
- Vertical milling travel up to 50" X 20" X 25"
- CNC turning to tolerances of .0003"
- Contour Milling of Surfaces
- High Definition Plasma Cutting 5’ X 20’ ·
- Finishing mills for burr-free / smooth finished parts
- Flexible semi-automatic saw with conveyor for max productivity
Biogen offers One-Stop Shop for our customers: from fabrication to system integration
We are capable of providing simple to complex electro-mechanical assembly services. From sub-assembly builds to complete product level assembly builds. Our ESD safe certified electro-mechanical assembly department is backed with the finest electrical technicians, electrical-mechanical assembly and test equipment in the industry, to ensure we provide the highest quality of service to our customers.
System Integration
- Integration of custom fabricated parts with electronic components
- Wiring and cable harness integration
- Global Supply Agreements with Rockwell/AB
- Just in time Supply chain solutions “In plant Stores” provided by Pacific Global Solutions and Warren Del Caribe (WDC)
- Product Test Solution
- Full test support services of assemblies
- Troubleshooting capability
At Biogen our Quality Management System ISO 9001:2008 ensures a systematic process-based approach to operations management, designed to deliver the highest quality parts.
Our accurate and continuous awareness of conformance provide real product value to our customers. Production is controlled to eliminate waste and cost for our customers at each step of the process, from order entry to ship point. Our climate controlled lab, our equipment, such as the Browne & Sharpe Micro Excel CMM, helps eliminate any chance of part nonconformance while reducing first article inspection times by 95%. Certificates of compliance accompany every internal /external production run.
We drive customer success through our:
Quality Policy ·
- Providing Quality Service
- On Time Deliveries
- Competitive Pricing
- Meet or Exceed Customer's Requirement
- Commitment to Comply and Continuously Improve
We are committed to: ·
- Working Pro-actively with our customers
- Responding to customer needs
- Promoting a Culture of Continuous improvement
- Maintaining the highest levels of customers satisfaction ratings
- Maintaining superior and increasing returns on our revenues and assets
- Providing CAPA responses quickly through the 7 basic tools of Quality
Quality
- Objective ·On-Time Delivery- 100%
- Reduce Nonconformance
- Defects Part Per Million-3,000
- Heading toward Lean-Six Sigma
- HAAS VF-1 Vertical Machining Center, work area 20” x 16” x 20” XYZ
- HAAS VF-1 Vertical Machining Center, work area 20” x 16” x 20” XYZ
- HAAS VF-2 Vertical Machining Center, work area 30” x 16” x 20” XYZ
with 4th Axis rotary unit - HAAS VF-3 Vertical Machining Center work area 40” x 20” x 25 XYZ
- HAAS SL-20 Turning Center, 20” max swing and 10.3” turn length (With tail stock)
- Weldlogic Tube Rolling Machine 6 to 36 inch Diameter Tube X 6 Feet Length
- Weldlogic Automatic Precision Longitudinal Seam Welder
- Thermal Dynamic Ultra Cut 100 High Precision Plasma Cutters. 20 ft. Bed. Material thickness .020” to 1-1/4” plate
- 130 ton 3M break press
100 ton Shear - Heavy Material moving systems.
- Brown & Sharpe Micro Xcel CMM. Work area 15” x 15” x 20” XYZ
- Model 260 Parlec Tool Presetter
- 2 Bridgeport style knee mills
- Jet Machine Manual Lathe, 8” max swing x 20” turn length
- South Bend Surface Grinder 18” x 8” grinding area.
- Method Machine Automatic Cutoff Saw. Cut capacity 14” diameter
- MIG/TIG Welding capability ( 16 stations) certified compliance to XXX standards.
- Automated tube threading up to 4” tube.
- Bending capability up to 6” tube.
- 3 Jet Pedestal Grinders
- Jet Belt Sander
- FIAC Air Compressor
- 350 KW standby Caterpillar Generator
- Extensive investments in hand assembly tools for assembly and cutting.
- Full Electro-Mechanical Assembly
- Full Mechanical Assembly capability
- Full Mechanical Design Capability with Auto Desk Inventor Professional 2009, Solid
- Works, AutoCAD 2009, and Master Cam for quality programming and measurement.
